In industries such as mining, quarries, cement, and heavy equipment, efficient materials handling is critical for the smooth transport and management of raw materials. However, controlling dust generated during these processes presents a significant challenge. Airborne dust from material handling can lead to reduced visibility, respiratory health risks for workers, and environmental pollution. Traditional dust control methods, such as water application, often fall short, resulting in material loss, increased costs, and environmental harm.
At Dust-A-Side Australia, we provide specialised dust control solutions designed to enhance operational efficiency, safety, and productivity.
Key Challenges Facing Processing and Material Handling
Regulatory Compliance
Industries like mining and quarrying produce dust from various activities, such as crushing, grinding, and material handling. Effective dust management plans and continuous monitoring are essential to comply with local, state, and federal regulations. Additionally, adapting to real-time changes in weather conditions, which can worsen dust dispersion, adds complexity to maintaining compliance.
Water Management
Applying water to suppress dust is common in the processing and material handling sector, but it can be problematic in areas with limited water resources or strict water usage regulations. Continuous water spraying can also create operational challenges, such as muddy conditions that may slow down or halt activities.
Environmental Impacts
Dust from material handling and processing can contribute to environmental degradation, including air and water pollution. Balancing operational goals with environmental responsibility requires the adoption of sustainable dust control practices that minimise ecological impact and promote regulatory compliance.
Health and Safety Concerns
Dust generated from handling and processing raw materials poses significant health risks, such as respiratory issues, including silicosis. It can also reduce visibility, increasing the risk of accidents when operating heavy machinery. Implementing robust dust control measures is essential to safeguard workers’ health and safety.
Minimise dust and material loss with Dust-A-Side Australia’s range of targeted solutions
Our Targeted Solutions for Processing and Material Handling
Fog Cannons
Fog cannons are portable dust suppression units that disperse a fine mist over large areas, helping to meet and exceed regulatory dust control requirements. They reduce environmental impact, improve air quality and visibility, and are suitable for use in various settings, including stockpiles, loading terminals, and material transfer points. Fog cannons are particularly effective in windy conditions and can be adapted to various site requirements.
Dust Suppression Systems
Dust-A-Side Australia is an industry leader in custom-designed dust suppression systems ideal for conveyors, rail wagons, loading terminals, and stockpiles. These automated systems target the transportation and handling of dry materials like ore and coal, preventing airborne dust and reducing material loss. Our systems incorporate self-cleaning water filtration and dust-proof components, ensuring reliable performance in harsh environments. They reduce respirable dust by up to 90%, minimise water usage, and prevent material blockages, enhancing safety and efficiency.
Dust Binders
Products such as HydroTac, AquaTarp and DAS Product enhance water’s effectiveness, providing a sustainable and cost-efficient approach to dust control. These binders can be sprayed onto material handling areas, rail wagons, and stockpiles using water carts. Once applied, they require significantly less frequent reapplication compared to untreated water, supporting environmental sustainability and reducing adverse health impacts on both workers and surrounding communities.
Key Benefits of Using Dust-A-Side Australia’s Solutions
Significant water savings and reduced operational costs.
Up to 90% reduction in operational dust levels, improving productivity.
Enhanced safety by reducing dust and improving visibility across the site.
Supports compliance with environmental regulations and promotes sustainable practices.
Contact us
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