Dust-A-Side Australia

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DAS Product

The ultimate bitumen emulsion product for dust control and road stabilisation

DAS Product is the flagship product of Dust-A-Side Australia and has been successfully applied around the world for over four decades.

The product is an emulsion of bitumen in water, specifically designed and formulated to physically bind road materials together and suppress dust on haul roads, secondary roadways, hardstands as well as laydown areas in mining and other heavy industrial environments.

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Product Overview

A bituminous emulsion is a two-phase mixture of fine bitumen droplets and emulsifiers, dispersed in water. The binding and sealing properties, robustness and re-workability of bitumen makes it a highly reliable dust control solution, particularly for treating and maintaining haul roads.

Once applied, it forms a water-impermeable layer that doesn’t leach into permeable pavement materials and the underlying natural soils which minimise wheel generated dust, as well as bind, seal and suppress fugitive dust.

Applications

  • Semi and Permanent haul and access roads
  • Light and Medium Vehicles roads
  • Civil works
  • Laydown and Yards
  • Processing and Material Handling
  • Erosion control
  • Road stabilisation
  • Tailing dams
  • Rehabilitation and Revegetation
  • Wet weather recovery

Key Benefits

  • Water savings of up to 95%, delivering efficient dust control with minimal resources.
  • Safer operations, with improved visibility and road conditions.
  • Operational cost savings by reduced water carts use, lowering labour, fuel, and equipment costs.
  • Less wet-weather delays with faster road drying times and less washouts and weather-related disruptions.
  • Lower initial construction costs by reducing the amount of material and effort required when building new roads.
  • Extending tyre, equipment life, and reducing fuel costs by improving road surfaces, lowering maintenance needs.
  • 30% reduction in rolling resistance, Increasing productivity and reducing maintenance expenses. 
  • 3% reduction in fuel consumption, reducing carbon emissions and supporting sustainability goals.
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How does DAS Product work?

Once DAS Product is applied, it forms a water-impermeable layer that doesn’t leach into permeable pavement materials and the underlying natural soils which minimise wheel generated dust, as well as bind, seal and suppress fugitive dust.

As soon as the emulsion breaks and the bitumen content cures, DAS Product acts as a binder to the road road material and forms a solid pavement and impermeable seal that resists the further ingress of water.  Preventing water ingress over time also helps reduce road defects such as potholes, corrugations and rutting.   

DAS Product is therefore also considered to be an all-weather treatment and roads will recover much more quickly from heavy rain and remain dust free when during dry periods.

How is DAS Product applied?

For existing roads, as well as roads which are being newly established, DAS Product can be incorporated into the wearing course layer. This happens via a spraying and blending process. This not only provides excellent dust control properties for the road, but also stabilises the wearing course layer and prevents water ingress. Investing in DAS Product during the construction of new life of mine roads will significantly increase the longevity and durability of the road.

Once applied, the need for reapplication is minimal. Areas which typically rely on continuously spraying untreated water on haul road networks in order to control dust will dramatically reduce water usage and water cart hours by switching to DAS Product.

DAS Product is conveniently delivered in a concentrated liquid form ready to use. It is typically diluted in a water cart at a concentration of 2.5% right up to 50% depending on the specific requirement.

 

What is DAS Product?

DAS Product is the flagship bituminous emulsion from Dust-A-Side Australia. It is specifically designed for dust control and road stabilisation in industrial, mining, and civil applications.

What is DAS Product made of?

It is a two-phase emulsion comprising fine bitumen droplets and specialised emulsifiers dispersed in water. This formulation allows it to bind road materials effectively while suppressing dust.

How does DAS Product work?
When applied, DAS Product cures to form a water‐impermeable layer that binds and seals the road surface. This durable layer minimises water ingress, reduces dust generation, and protects against common road defects such as potholes and rutting.
What are the main benefits of using DAS Product?
Key advantages include significant dust suppression, up to 95% reduction in water use, improved road durability, operational cost savings (from reduced tyre wear, fuel consumption, and maintenance), and enhanced road safety through better surface visibility.
What makes DAS Product different from other dust suppressants?
DAS Product is distinct in that it is not merely a dust suppressant - it’s a comprehensive road stabilisation solution. Unlike traditional water-based suppressants that require frequent reapplication, DAS Product forms a durable, water‐impermeable layer that binds the road materials together. This unique bituminous emulsion not only reduces dust generation but also enhances road longevity, significantly cuts water usage, and delivers operational savings through lower tyre wear, fuel consumption, and reduced maintenance requirements.
How is DAS Product applied?
DAS Product is delivered as a concentrated liquid and is typically diluted in water carts at concentrations from 1% up to 50%—depending on project needs. For permanent roads, it can be incorporated into the wearing course via scarifying, spraying, mixing, and rolling.
What equipment is required for application?
Standard water carts and spraying systems are generally used. In cases where incorporation into the wearing course is required, additional equipment such as scarifiers, mixers, and rollers may be employed.
Can DAS Product be applied by our own team?

Yes. Its ease of use allows for in-house application. However, Dust-A-Side Australia also offers various service packages to suit different operational needs, these include:

  • Remote Supervision: Our project supervisors can visit your site at mutually agreed-upon times.
  • Managed Services: A full-time project supervisor from Dust-A-Side Australia will attend your site to oversee the delivery and implementation of our dust control solutions, utilising the client's existing assets (e.g. water carts). In this service, we also provide telemetry, consulting, project management, and reporting.
  • Full Service: In addition to a full-time project supervisor on site along with telemetry, consulting, project management, and reporting, we also supply the required assets and personnel such as trucks, water carts, graders, suppression equipment, and operators.
How much area does a single application cover?
The coverage area for DAS Product varies considerably depending on several factors, including the dilution rate, the method of application, and the condition or porosity of the surface. For instance, when applied at a lower concentration (such as around 2.5%), a litre of diluted DAS Product might typically cover approximately 2-3 square metres. However, higher concentrations - used for more challenging conditions or specific performance requirements - may result in a reduced coverage area. We recommend consulting with our technical team to obtain a more precise estimate tailored to your specific project conditions and requirements.
How effective is DAS Product at controlling dust and stabilising roads?
DAS Product has a proven track record in binding road materials and significantly reducing dust levels. Its robust formulation also enhances road stability, which is especially beneficial for high-traffic haul and access roads.
How long does the treatment last?
Once cured, DAS Product forms a durable, impermeable layer that typically requires minimal reapplication. Longevity will vary based on factors such as traffic intensity, weather conditions, and site-specific usage, but treated roads generally enjoy extended service periods.
Is DAS Product suitable for heavy traffic and variable weather conditions?
Yes. DAS Product is engineered to withstand heavy traffic loads and perform in both dry and wet weather conditions. Its water‐impermeable properties also facilitate quicker recovery of road surfaces after heavy rain.
Is DAS Product environmentally friendly?
It is environmentally stable once applied, with low bioaccumulation potential. However, spills into waterways should be avoided, as they may cause contamination. While it is not classified as hazardous, it consists primarily of bitumen, a petroleum-derived substance. DAS Product does contributes to environmental sustainability by significantly reducing water usage and the need for frequent road maintenance. Its formulation is designed to minimise environmental impact when used as directed.
Does DAS Product comply with local environmental regulations?
Yes. DAS Product is formulated to meet Australian environmental standards, and detailed safety and compliance information is available in the Safety Data Sheet (SDS).
Are there any safety concerns when using DAS Product?
As with any chemical product, proper handling and application procedures are essential. Dust-A-Side Australia provides comprehensive safety guidelines and documentation to ensure safe usage.
Does DAS Product contain any toxic substances?
DAS Product is formulated to meet stringent Australian safety and environmental standards. When used as directed, it does not contain any toxic substances that would pose a risk to users or the environment. For comprehensive details on its composition and any potential hazards, please refer to the SDS available on our website.
What are the packaging and delivery options for DAS Product?
DAS Product is available as a concentrated liquid, supplied in bulk quantities or via intermediate bulk containers. This flexibility allows for efficient delivery tailored to project size and location.
What is the typical lead time for delivery?
We maintain ample stock to ensure prompt availability. While lead times may vary with order size and delivery location (including remote areas), our team can provide specific details upon enquiry.
Are there bulk purchase or cost-saving options available?
Yes. Bulk purchasing options are offered, and we also provide various service packages that include consultation, equipment rental, and on-site support to maximise cost efficiency.
Is shipping available to remote areas?
Yes.
Do you provide on-site application services?

Yes. We offer:

  • Remote Supervision: Our project supervisors can visit your site at mutually agreed-upon times.
  • Managed Services: A full-time project supervisor from Dust-A-Side Australia will attend your site to oversee the delivery and implementation of our dust control solutions, utilising the client's existing assets (e.g. water carts). In this service, we also provide telemetry, consulting, project management, and reporting.
  • Full Service: In addition to a full-time project supervisor on site along with telemetry, consulting, project management, and reporting, we also supply the required assets and personnel such as trucks, water carts, graders, suppression equipment, and operators.
How should DAS Product be stored?
To preserve quality, DAS Product should be stored in a cool, dry place away from direct sunlight. Proper storage conditions help maintain its effectiveness for long-term use.
Does using DAS Product reduce ongoing maintenance requirements?
Absolutely. By forming a durable, impermeable layer that reduces water ingress and dust generation, DAS Product lowers the frequency of road grading, repairs, and routine maintenance—resulting in significant long-term cost savings.
Can DAS Product be used year-round?
Yes, it is effective in all seasons. Application techniques and dilution rates may be adjusted based on seasonal weather conditions to ensure optimal performance.
Does it interact negatively with any existing ground treatments?
Unlikely.
What additional benefits does DAS Product offer?

Beyond effective dust control, DAS Product delivers multiple operational benefits including:

  • Extended road life and improved stability
  • Reduced water consumption by over 95%
  • Lower tyre wear and fuel consumption due to decreased rolling resistance
  • Overall operational cost savings through reduced maintenance and equipment downtime
Are there case studies or testimonials available?
Yes. Dust-A-Side Australia has a robust portfolio of case studies and testimonials that highlight the successful application and benefits of DAS Product across various industries. Please contact us for more detailed information.
How does DAS Product contribute to improved operational efficiency?
By reducing the reliance on water carts and minimising the need for frequent road repairs, DAS Product not only improves safety and road performance but also streamlines operational processes, leading to greater efficiency and productivity on site.

Why Choose Dust-A-Side Australia?

With decades of experience, we understand that every operation is unique, and a one-size-fits-all approach doesn’t work. That’s why we tailor our dust and erosion control, dust suppression, and road management solutions to suit your specific needs. Our focus isn’t just on supplying products—it’s on delivering solutions that make your workplace safer and healthier, boost productivity, and support environmental sustainability. We’re proud to be one of Australia’s most trusted and experienced suppliers of dust control and suppression systems. Our demonstrated dust control savings and efficiencies include:

  • Operational dust reductions of 90%+
  • Water savings of 95%+
  • Safer roads due to improved visibility and running surfaces
  • Substantial cost savings and efficiencies through the reduced need for water carts.

Dust-A-Side Australia packages

Full Service

In addition to having a full time project supervisor on site, Dust-A-Side can also supply clients with required assets and personnel such as trucks, water carts, graders, suppression equipment and operators. Telemetry, consulting, project management and reporting are available with a Full Service package.

Managed Service

A full time project supervisor from Dust-A-Side will attend site to oversee the delivery and implementation of all dust control solutions, utilising the clients existing assets (e.g. water carts). The project supervisor will provide further support through telemetry, consulting, project management and reporting in order to help clients achieve the most efficient and cost effective outcomes possible

Remote Supervision

Provision of a fully self-contained storage and dosing package that requires no tie-in to existing site infrastructure, except a water source. The system includes a bulk storage tank, an unloading pump and a dosing pump, piping, and remote telemetry for monitoring usage and tank levels. It is maintained with monthly site visits, where technicians assess road conditions, manage product logistics, provide reporting on product and water usage, equipment utilisation and inspection, as well as operator training on product application and dust suppression techniques.

Supply Only

Binder products can be supplied in bulk or via intermediate bulk containers. Dust-A-Side will advise clients on how much of the product to apply and how often. Clients then apply the products using their own equipment.

Rental

Dust control equipment such as fog cannons can be rented as required and clients can manage the operation of the equipment.

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Product range

We are proud to present an array of practical and innovative solutions.

Backed by Experience

With decades of research and refinement to rely on, Dust-A-Side Australia has everything it takes to provide quantifiable results on every level.

Innovative Formulations

Our binder products include bitumen and polymer based emulsions, as well as organic binders, surfactant technologies and a range of blended products.

Committed to Sustainability

Our goal is to achieve Zero Harm and enhance environmental sustainability. Dust-A-Side binders are biodegradable and help to lower water consumption.

Continued Support

Our technical team will always be on hand to help ensure the success of your dust control strategy.

Contact us

For further information or advice about any of Dust-A-Side Australia’s proven products or services, simply fill out this form and we will get back to you.

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